Chiang Mai Journal of Science

Print ISSN: 0125-2526 | eISSN : 2465-3845

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Fabrication of Porous Ceramics from Non-metallic Residue Obtained from Aluminum Recycling Plant

Pat Sooksaen* and Pathompong Puathawee
* Author for corresponding; e-mail address: sooksaen_p@su.ac.th
Volume: Vol.45 No.2 (March 2018)
Research Article
DOI:
Received: 7 April 2016, Revised: -, Accepted: 15 July 2016, Published: -

Citation: Sooksaen P. and Puathawee P., Fabrication of Porous Ceramics from Non-metallic Residue Obtained from Aluminum Recycling Plant , Chiang Mai Journal of Science, 2018; 45(2): 1099-1110.

Abstract

This study utilized non-metallic residue by-product obtained at aluminum ingot melting plant as the main component in the fabrication of open-cell porous ceramics. The amount which could be utilized varied in the range 34-52 wt%. Alpha-alumina, a-Al2O3 was the main crystalline phase present in all sintered porous ceramic samples. Mullite, Al6Si2O13 was present as a major second phase. The increase in compressive strength in this study mainly came from thicker solid struts in the sample skeleton. Sample containing 46 wt% non-metallic residue, sintered at 1200°C for 4 hours, gave overall excellent mechanical strengths. All the synthesized samples were free from toxic ions and they can be applied for various applications such as ceramic filters and catalysts.

Keywords: non-metallic residue, sintering, mullite, microstructure, compressive strength

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