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Microstructure and Wear Behavior of Hardfacing with Ferro-alloy Powder Addition Using Submerged Arc Welding


Paper Type 
 Contributed Paper
Title 
 Microstructure and Wear Behavior of Hardfacing with Ferro-alloy Powder Addition Using Submerged Arc Welding
Author 
 Buntoeng Srikarun and Prapas Muangjunburee*
Email 
 prapas.m@psu.ac.th
Abstract:
Hardfacing deposits with the additional metal powder become an intense development in the wear resistant applications. Low carbon steel electrode with carbon and chromium powder addition is used to improve the wear resistance of engineering components due to its martensite microstructure. The objectives of this research are to investigate the effect of ferro carbon, ferro chromium, and the mixture of ferro carbon and ferro chromium powder addition to the low carbon steel electrode deposits and compared to the standard martensitic steel type electrode without powder addition. Low alloy cast steel was hardfaced by submerged arc welding (SAW) process. The chemical composition of the weld metal for all conditions was studied using Optical Emission Spectrometer (OES) and Energy Dispersive X-ray Spectroscopy (EDS). Optical Microscope (OM), Scanning Electron Microscope (SEM) and X-Ray Diffraction (XRD) were used to analyze the metallurgical properties of the samples. Vickers hardness test and a dry sand rubber wheel abrasion test were also conducted. The results showed that the martensite microstructure varied with the welding conditions. The best abrasive wear resistance was obtained in the microstructure composed of a large martensite with dendritic ferrite, while the higher abrasive mass loss was measured in the microstructure of martensite with retained austenite. The main wear mechanisms observed at the worn surfaces included micro-cutting and micro-ploughing of the soft matrix and brittle fracture of the martensite structure.
Start & End Page 
 2034 - 2047
Received Date 
 2017-11-01
Revised Date 
Accepted Date 
 2018-04-30
Full Text 
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Keyword 
 hardfacing, submerged arc welding, microstructure, hardness, Aabrasive wear resistance
Volume 
 Vol.45 No.5 (Special 2018)
DOI 
Citation 
 Srikarun B. and Muangjunburee* P., Microstructure and Wear Behavior of Hardfacing with Ferro-alloy Powder Addition Using Submerged Arc Welding, Chiang Mai Journal of Science, 2018; 45(5): 2034-2047.
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