Microstructure and Wear Behavior of Hardfacing with Ferro-alloy Powder Addition Using Submerged Arc Welding

Buntoeng Srikarun and Prapas Muangjunburee*
* Author for corresponding; e-mail address: prapas.m@psu.ac.th
Volume: Vol.45 No.5 (Special 2018)
Research Article
DOI:
Received: 1 November 2017, Revised: -, Accepted: 30 April 2018, Published: -

Citation: Srikarun B. and Muangjunburee P., Microstructure and Wear Behavior of Hardfacing with Ferro-alloy Powder Addition Using Submerged Arc Welding, Chiang Mai Journal of Science, 2018; 45(5): 2034-2047.

Abstract

Hardfacing deposits with the additional metal powder become an intense development in the wear resistant applications. Low carbon steel electrode with carbon and chromium powder addition is used to improve the wear resistance of engineering components due to its martensite microstructure. The objectives of this research are to investigate the effect of ferro carbon, ferro chromium, and the mixture of ferro carbon and ferro chromium powder addition to the low carbon steel electrode deposits and compared to the standard martensitic steel type electrode without powder addition. Low alloy cast steel was hardfaced by submerged arc welding (SAW) process. The chemical composition of the weld metal for all conditions was studied using Optical Emission Spectrometer (OES) and Energy Dispersive X-ray Spectroscopy (EDS). Optical Microscope (OM), Scanning Electron Microscope (SEM) and X-Ray Diffraction (XRD) were used to analyze the metallurgical properties of the samples. Vickers hardness test and a dry sand rubber wheel abrasion test were also conducted. The results showed that the martensite microstructure varied with the welding conditions. The best abrasive wear resistance was obtained in the microstructure composed of a large martensite with dendritic ferrite, while the higher abrasive mass loss was measured in the microstructure of martensite with retained austenite. The main wear mechanisms observed at the worn surfaces included micro-cutting and micro-ploughing of the soft matrix and brittle fracture of the martensite structure.

Keywords: hardfacing, submerged arc welding, microstructure, hardness, Aabrasive wear resistance

Phase formations, Compressive Strength and Microstructure of Environmentally Friendly Thai Lopburi Calcined Clay-Limestone Cement Mixes
DOI: 10.12982/CMJS.2024.089.

Arnon Chaipanich, Nalintip Sansuthum, Phakin Chomyen, Kornnika Wianglor and Supakporn Aodkeng

Vol.51 No.6 (November 2024)
Research Article View: 1,552 Download: 329

Study on Effect of Nickel Molybdenum Coated Filler in Gas Tungsten Arc Welding
DOI: 10.12982/CMJS.2024.024.

Pattanam Ramamorthy Kannan, Soundarrajan Madesh, Arul Thayammal Ganesan and Rajesh Selvarajan Prasannakumari

Vol.51 No.2 (March 2024)
Research Article View: 812 Download: 447

The Effect of Double Solution Treatment on Changes in the Microstructure of Austenitic Manganese Steel
DOI: 10.12982/CMJS.2023.060.

Arif Tjahjono, Nadya Salsabila Frendyta and Permana Andi Paristiawan

Vol.50 No.6 (November 2023)
Research Article View: 1,133 Download: 550

Investigation of Welding Process Parameters In Friction Stir Welding of AA1100 Alloy Using Taguchi Technique
DOI: 10.12982/CMJS.2022.090.

Sridhar Sivasubramaniam, Thirumalai Ramanathan, Nandhakumar Shanmugham and Karthick Sekar

Vol.49 No.5 (September 2022)
Research Article View: 1,412 Download: 658

Microstructure, Tensile, and Fractography Analysis of Al2016 and Al2618 Age Hardened Aluminium Alloys
DOI: 10.12982/CMJS.2022.066.

Arivumani Ravanan, Ilamathi Palanivel and Balamurugan Kulendran

Vol.49 No.4 (July 2022)
Research Article View: 1,837 Download: 877

Deconvolution of Microstructural Distributions of Ethylene/1- Butene Copolymer Blends using Artificial Neural Network
DOI: 10.12982/CMJS.2022.019.

Piriyakorn Piriyakulkit and Siripon Anantawaraskul

Vol.49 No.1 (Special Issue I : Jan 2022)
Research Article View: 1,546 Download: 511

Influence of Deep Cryogenic Treatment on Microstructure, Hardness, Impact Strength and Wear of CuBeZr Alloy
page: 631 - 647

Nuwan Wannaprawat and Karuna Tuchinda

Vol.48 No.2 (March 2021)
Research Article View: 1,118 Download: 532

Fabrication of Open-cell Aluminum Foams by Pressure Infiltration and Salt Leaching Method from Commercial Grade Alloys
page: 673 - 685

Pat Sooksaen* and Pathompong Puathawee

Vol.47 No.4 (Special Issue II : July 2020)
Research Article View: 1,084 Download: 1,092

Marine Fish Acclimatization Technique At Industrial Scale
page: 907 - 914

Rory Anthony Hutagalung*, Claudia Tjiptadi, Vivitri Dewi Prasasty, Anthon De Fretes

Vol.46 No.5 (September 2019)
Research Article View: 1,038 Download: 822

Physical Properties and Microstructure of a Fe-Ni-Co Alloy Prepared by Sintering Metal Powders Under Nitrogen Gas Atmosphere
page: 17 - 25

Sirisak Seansukato and Torranin Chairuangsri*

Vol.31 No.1 (JANUARY 2004)
Research Article View: 926 Download: 286

Influence of Calcium Salts on Quality and Microstructure of Minimally-processed Litchi Fruit
page: 46 - 61

Putkrong Phanumong, Sang Moo Kim, Jurmkwan Sangsuwan, Noppol Leksawasdi and Nithiya Rattanapanone

Vol.46 No.1 (January 2019)
Research Article View: 986 Download: 424

Effects of Cobalt Dopant on Microstructure and Electrical Properties of Bi0.5Na0.5TiO3 Ceramics
page: 2481 - 2490

Suwapitcha Buntham, Paitoon Boonsong, Panupong Jaiban, Nittaya Keawprak and Anucha Watcharapasorn

Vol.45 No.6 (September 2018)
Research Article View: 979 Download: 347

Fabrication of Porous Ceramics from Non-metallic Residue Obtained from Aluminum Recycling Plant
page: 1099 - 1110

Pat Sooksaen* and Pathompong Puathawee

Vol.45 No.2 (March 2018)
Research Article View: 1,069 Download: 331

Characteristics and Flavor Retention of Structured Emulsion from Pomelo (Citrus maxima) Residue
page: 949 - 960

Yot Boontongkong, Jaruwan Yaemsiri and Pawadee Methacanon*

Vol.45 No.2 (March 2018)
Research Article View: 1,057 Download: 426

Effect of Heat Treatment on High Temperature Damping Capacity of ZK60 Sheet Produced by Twin-roll Casting and hot-rolling
page: 351 - 357

Chen Hongmei* [a], Liu Zhongming [a], Zang Qianhao [a, b], Yu Xin [a], Zhang Jing [c] and Jin Yunxue [a]

Vol.43 No.2 (SPECIAL ISSUE 1)
Research Article View: 976 Download: 285

Microstructure and Mechanical Properties of As-cast and Heat-treated 935AgCuBeSn Alloys
page: 206 - 214

Siriwan Sakultanchareonchai [a], Torranin Chairuangsri [b] and Ekasit Nisaratanaporn*[a]

Vol.43 No.1 (JANUARY 2016)
Research Article View: 994 Download: 461

Effect of Isothermal Heat Treatment at 650, 750 and 850°C on the Microstructures of Lean Duplex Stainless Steel S32101 Welds
page: 874 - 885

Zbigniew Brytan* and Jerzy Niagaj

Vol.40 No.5 SPECIAL ISSUE 1
Research Article View: 988 Download: 260

Effect of High Power Diode Laser Surface Alloying of Tool Steels
page: 849 - 856

Miroslaw Bonek

Vol.40 No.5 SPECIAL ISSUE 1
Research Article View: 840 Download: 244

Characteristics of Microstructure, Microhardness, and Oxidation of FSW and MIG Welded Steels
page: 831 - 838

Seul Ki Kim, Seung Boo Jung and Dong Bok Lee*

Vol.40 No.5 SPECIAL ISSUE 1
Research Article View: 973 Download: 290

Microstructures in Pyrope Garnets from Thailand
page: 669 - 677

Bongkot Phichaikamjornwut, Henrik Skogby, Prayote Ounchanum, Phisit Limtrakun and Apichet Boonsoong

Vol.39 No.4 (OCTOBER 2012)
Research Article View: 891 Download: 317

Effect of carburizing via current heating technique on the near-surface microstructure of AISI 1020 steel
page: 254 - 262

Chatdanai Boonruang*a, Wareelak Kumpangkeawa, Kittichai Sopunnab, Natthaphol Chomsaengc, Suparut Nar

Vol.39 No.2 (APRIL 2012)
Research Article View: 1,042 Download: 258

Effects of Al2O3 Nano-Particulates Addition on Barium Titanate Ceramics
page: 175 - 182

Sukanda Jiansirisomboon*, Anucha Watcharapasorn and Tawee Tunkasiri

Vol.33 No.2 (MAY 2006)
Research Article View: 1,023 Download: 232

Microstructures and Mechanical Properties of Zirconium-Doped Bismuth Sodium Titanate Ceramics
page: 169 - 173

Anucha Watcharapasorn*, Sukanda Jiansirisomboon and Tawee Tunkasiri

Vol.33 No.2 (MAY 2006)
Research Article View: 1,006 Download: 226

A Novel Method to Produce Silver Foams with Multilevel Porosities
page: 296 - 301

Seksak Asavavisithchai, Ekasit Nisaratanaporn, and Yuttanant Boonyongmaneerat

Vol.36 No.3 (SEPTEMBER 2009)
Research Article View: 1,008 Download: 238

Effect of Hardness Test on Precipitation Hardening Aluminium Alloy 6061-T6
page: 276 - 286

Chee Fai Tan, and Mohamad R. Said

Vol.36 No.3 (SEPTEMBER 2009)
Research Article View: 1,522 Download: 1,018

Study of Crack Growth Behavior in Commercially As-Received Lead-Zirconate-Titanate
page: 21 - 29

Sukanda Jiansirisomboon

Vol.29 No.1 (APRIL 2002)
Opinion View: 942 Download: 261

Effects of Beryllium on Microstructure and Resiliency of Silver-Copper Alloy
page: 260 - 268

Torranin Chairuangsri, and Ekasit Nisaratanaporn

Vol.37 No.2 (MAY 2010)
Research Article View: 1,020 Download: 293

Chiang Mai Journal of Science

1,647

Q3 0.80

Q3 1.3

7 days

Outline

Figures and Tables